BUSINESS PROFILE
GEARS

A Leading Turbo Gears Company

The robustness and reliability of our products and solutions can be gauged from the fact that we have supplied over 31,500 MW and 7,800 gearboxes globally to over 6,000 customers. Our lean and agile manufacturing offers optimised lifecycle cost and maximum customisation flexibility to our customers. Whether a customer needs a brand new gearbox for a complex industrial process, or service and repair of an existing installation of our make or other makes, we provide full lifecycle support. Our distinctive business portfolio is built on the foundations of:

Customised, robust and reliable gears solutions designed to meet the evolving needs of customers

Focussed strategy of continuous innovation to enhance performance and reduce lifecycle costs

Largest production of engineered-to-order Turbo gearboxes in India

World-class fully integrated plant located in Mysuru, Karnataka

Over 80% of market share in High Speed Segment

Market leadership in high-speed Gears and Gearboxes up to 70 MW capacity and 70,000 rpm speed

900+ gearboxes retrofitted/replaced/overhauled for
80+ global brands

Strong presence in Replacement Market

With more than four decades of experience and technological expertise, we have established Triveni Gears as the preferred partner to Domestic and Multinational OEMs.

Wide range of mechanical power transmission solutions for industrial applications in:

  • IPP
  • Refinery
  • Petrochemical
  • Steel
  • Sugar
  • Marine Industries

Structured to minimise the downtime for customers and provide lifetime support, Triveni’s service solutions encompass:

Drop-in replacements

Of gearbox and gear internals, replacements/development of spare white metal bearings, etc.

Refurbishment solutions

Across applications - Industrial, Oil and Gas - covering high-speed to low-speed, as per AGMA, API-613 & API-677 standards

Emergency breakdown support

Including rush delivery of parts, diagnostics & troubleshooting support, reverse engineering and dimensioning expertise at site or in-house

Health monitoring

For all types of critical gearboxes - high-speed and low-speed; Also maintains inventory of dimension-ready sites for immediate solution

With all critical functions designed to be handled in-house, our Gears manufacturing facility is certified to the highest quality standards of:

Our products are designed, manufactured and commissioned in adherence with international quality norms, such as DIN/AGMA/API/ISO standards, by a professional and experienced team of engineers. Stringent customised and structured QAPs are followed at every stage of the business supply chain to ensure total customer satisfaction.

Design Innovation

The key to our exceptional product portfolio lies in understanding the present needs of customers and pre-empting their future requirements. Regular mapping and analysis of the market trends, coupled with regular customer feedback, further reinforces our innovation edge. It enables us to design efficient and cost-effective products and solutions with the help of the most advanced software design tools. Our product designs are CAPEX/OPEX optimised, and structured to reduce ownership and life cycle costs, thus giving us a powerful competitive edge. Our design teams use the latest design tools - CREO for 3D modelling, WINDCHILL for data management, ANSYS for structural analysis, XLROTOR for rotor dynamic analysis, and KISS soft for machine elements design.

Manufacturing Strength

World-class quality assurance at our manufacturing facility lends our products the market-leading ability to serve diverse customer needs across industries.

Our manufacturing strength is built on:

Total integration of the manufacturing systems, with in-house core processes up to 2 metre diameter and in-house heat treatment facility

High-end centres for grinding, hobbing, horizontal and vertical grinding, horizontal boring machines, planomilling machines, as well as vertical machining

Powerful in-house capabilities at the CMM facility, comprising a Metallurgical Lab with Carl Zeiss

Precision testing and assembly bay, equipped with multiple workstations and three test benches to test gearboxes up to 90 MW capacity

Flexible manufacturing capability served through a multi-modal bay

Mesh capability for load gear internals ensured through Flexi Mesh stand

Supply Chain and Service Efficiencies

Our robust supply chain is structured around the key parameters of a stringent code of conduct, cost controls, quality assurance, timely delivery, along with high levels of consistency and transparency. Strict adherence to these parameters by all supply chain partners is ensured to drive efficiencies at every level, through optimal 360-degree service solutions.

Defence Segment

The Triveni Defence business is focussed on providing solutions to the Indian Navy and Coast Guard in line with the Government of India’s ‘Make in India’ guidelines. Leveraging our technological and engineering expertise, best-in-class manufacturing infrastructure, and years of expertise in supplying superior technology products, we exhibit unmatched levels of dynamism, professionalism and quest for robust product development. The Defence business is based at Mysuru, and focusses on design, development and manufacturing of a wide range of defence products. The business has partnered with strategic global technology majors for many of the products, not only for indigenous manufacturing to provide competitive solutions but also to provide lifecycle support as per the strategic needs of our armed forces.

Products that this business deals in are:

Propulsion Gearboxes and other critical Gearboxes

Critical Turbo and Motor-driven Pumps for sub surface and surface ships

Gas Turbine Generators for auxiliary power for warships

Fin Stabilisers

Propulsion Gas Turbines Packages

Propulsion Shafting

Propulsion System Integration

Water Jets and its components

Application-based EPC solutions

Solutions for Steering Systems / Stabilisers